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Protection during Outdoor Use
Inverter generators are commonly used at outdoor settings such as construction sites, remote area power supply, and RV living. Because of their versatility, many people in different outdoor industries will get an inverter generator. Over the years, I have witnessed many generators fail because of insufficient protective measures like the enclosure or casing. For example, one of the marine generator sets broke down because there was no maintenance schedules and no dust proof measures. This result in high repair costs and delays in the working of the generator set. As one of the national standards (GB755) for rotating electrical machines, outdoor inverter generators require to have some protective measures against dust, rain, and extreme temperatures. For construction sites that are dusty, the use of high-efficiency air filtering devices that are covered and cleaned often are to be used. For construction sites that are rainy or if they are near the coast, dust protective devices on mesh and metal components as well as anti-rust professional coating every six months are recommended. Properly sheltering the generator during construction, can greatly eliminate the corrosion and short-circuit of components.
Continual upkeep on core components
The life expectancy of an inverter generator is heavily influenced by how well core components are maintained and how closely one adheres to the manufacturer's suggested maintenance schedule. Engine oil is the generator's lifeblood and one should check the oil level prior to every use and replace the oil along with the oil filter every 100 to 150 hours of operation especially for outdoor heavy load use. Air filters should be cleaned with compressed air every 50 hours, during dusty use, and filters should be replaced if damaged. To avoid impurities entering the fuel system, fuel filters should be replaced every 200 hours. Storage batteries are critical for starting the generator. Examine the electrolyte level every month and keep the terminals clean and tight. Charge the batteries prior to the generator being unused for extended periods of time to avoid loss of charge and damage. All maintenance should be documented in detail to facilitate tracking the status of the equipment and identifying areas that require inspection.
Standard Operation for Running and Shutdown
Standard operation can onverter generators can wear parts less and give components a longer life. Before starting the unit, check the fuel line, wiring, and cooling system for leaks. Also, run the unit at idle for 3 to 5 minutes at the beginning and end to allow oil to circulate and to avoid abrupt load changes. If the unit will not be started for 30 days or more, drain fuel from the fuel tank to eliminate the possibility of fuel deterioration and carburetor clogging. Also, remove the battery and keep it somewhere dry and cool, checking its charge once per month. Do not overload the unit. Control the load within 80% of the rated power to allow for a more stable power output and to reduce strain on the engine and the inverter module.
Fault Prejudgment and Prompt Action
The early fault prejudgment and action can help prevent minor issues from escalating and help save on maintenance and downtime losses. A generator operating outdoors may show abnormal noises, rising exhaust temperature, and unstable power output. For example, abnormal sounds can stem from bearing looseness, poor lubrication, and unstable power output is probably imputed to an unreachable inverter module or a filthy filter. Upon the arrival of these signals, the machine should be stopped for inspection. Do not use it forcibly. There are still some simple faults for on site maintenance personnel to handle according to the operation manual; loose parts and filthy filters. For complex faults, like the inverter module damage, professional after-sales maintenance are needed and should be contacted promptly. Basic fault prejudgment is a big time and money saver in outdoor power supply.
Commercial Impacts & Maintenance of Inverter Generators
The primary objective behind establishing long-term and standardized maintenance of inverter generators is to prolong the operational life of the equipment and to generate tangible commercial benefits to the users. For industrial users, e.g., construction and mining companies, a well-maintained generator reduces the risk of unplanned downtimes and helps avoid project delays. In the case of individual users, e.g., RV, leisure/outdoor travel will be more enjoyable without the risk of generator power failure. Industry studies show that standardized maintenance can extend the operational life of inverter generators by more than 50%. In addition, maintenance costs will be reduced by about 30% on an annual basis. Furthermore, maintenance, especially when done on a preventative basis, is important to retain the generator's operational functionality and helps to retain the generator's resale value. Finally, maintenance aids in achieving and utilizing equipment resources to their fullest extent.
Trustworthy Service for Maintenance and Operation
Inverter generators built for long-term outdoor use need reliable support for maintenance and operation of the equipment as well as professional guidance, and a supply of spare parts. For spare parts, TorchPower, a company with 32 years of expertise in the generation of power equipment and with a 62000 square meter production base, as well as OEM with more than 10 top engine brands, can provide spare parts compatible with all models of inverter generators. TorchPower has service and support centers in 150+ countries, providing support and service 24 hours a day, 7 days a week and has a service and support center for life, providing support and service evaluations for outdoor inverter generators. TorchPower offers reliability, quality, and maintenance support for all generators.